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portable balancer
Portable Balancer: Balanset-1A Overview
The Portable Balancer, specifically the Balanset-1A, is an essential device designed for dynamic balancing and vibration analysis of various types of rotors. It is widely applicable in different industries, making it a versatile tool for professionals who work with equipment such as crushers, fans, mulchers, augers, shafts, centrifuges, turbines, and other similar machinery.
Key Features of the Balanset-1A
The Balanset-1A includes a multitude of features that enhance its functionality and usability, particularly in balancing operations:
Dual-Channel Operation: The device operates with two channels, allowing for dynamic balancing in two planes. This dual capability ensures a higher level of accuracy and versatility across various applications.
Vibration Sensors: Equipped with two vibration sensors, the device is capable of making precise measurements, which helps in identifying imbalance issues effectively.
Optical Sensor: A laser tachometer is included to accurately measure the rotational speed (RPM) of the rotors, a crucial parameter in vibration analysis.
Comprehensive Measurement Modes: The Balanset-1A features multiple modes such as Vibrometer Mode, Phase Measurement, RMS Vibration Monitoring, and FFT Spectrum Analysis that provide detailed insights into the operating conditions of the machinery.
Balancing Modes
The device supports different balancing modes to cater to various operational needs:
Single Plane Balancing: This mode allows for the reduction of vibration by balancing rotors in a single plane.
Two Plane Balancing: Enables dynamic balancing by addressing imbalances in two planes, which is fundamental for precision in high-speed applications.
Polar Graph Visualization: A unique feature that visually represents the imbalance, helping technologists make informed adjustments easily.
Data Management and Analysis
The Balanset-1A streamlines the balancing process with advanced data management capabilities:
Measurement Logging: It saves measurement data for future analysis, which can be essential for tracking equipment performance over time.
Reports Generation: The system can generate detailed reports of balancing outcomes, allowing operators to keep accurate records.
Restore Last Session: This feature allows users to resume previous balancing sessions efficiently, minimizing downtime and improving productivity.
Archive Functionality: Users can store and retrieve past balancing sessions easily for reference or audits.
Ease of Use and Compatibility
The Balanset-1A is designed with user convenience in mind:
Multi-Unit Compatibility: The device can be utilized with a range of rotor types and supports both Imperial and Metric systems, making it suitable for international use.
Compact Design: Its portable nature allows for ease of transportation and on-site operations, crucial for mobile technicians.
Lightweight Construction: Weighing only 4 KG, it is user-friendly, enabling operators to carry and set up the device with minimal effort.
Technical Specifications
The Balanset-1A is equipped with impressive technical specifications that guarantee performance:
Measurement Channels: The device has two vibration measurement channels and one rotational speed channel.
Frequency Range: It can measure vibration velocity across a frequency range from 5 Hz to 550 Hz, and up to 1000 Hz depending on specific conditions.
Accuracy: It features an accuracy level of 5%, ensuring reliable operational data necessary for precise balancing tasks.
Power Supply: The device operates on 140-220 VAC, 50Hz, making it suitable for most electrical environments.
Applications
With its advanced capabilities and reliable operation, the Portable Balancer Balanset-1A serves numerous applications across various industries:
Industrial machinery maintenance, especially in manufacturing and production environments.
Technical diagnostics for troubleshooting machinery performance issues.
Vibration analysis in sectors where equipment reliability is essential, such as aerospace and automotive industries.
Routine checks and maintenance for turbines, centrifuges, and other high-speed equipment.
Conclusion
The Portable Balancer Balanset-1A is a robust and versatile tool for anyone involved in rotor balancing and vibration analysis. Its dual-channel capability, comprehensive features, and user-friendly design make it the ideal choice for professionals seeking efficiency and accuracy in their balancing tasks. By investing in the Balanset-1A, industries can ensure better equipment performance, reduced downtime, and improved overall productivity.
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